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6090 FS Hydraulic Shovel
- Standard Equipment
- Optional Equipment
- Specs
Standard Equipment
- Features
- TriPower shovel attachment
- Independent oil-cooling system
- Spacious walk-through machine house
- Five-circuit hydraulic system
- On-board electronics system: Control and Monitoring Platform (CAMP)
- Board Control System (BCS)
- Torque control in closed-loop swing circuit
- Automatic central lubrication system
- LED working lights
Optional Equipment
- GENERAL
- Finishing as per end user's corporate colors
- SUPERSTRUCTURE
- Hydraulic service crane on superstructure with auxiliary engine
- 2nd retractable boarding ladder on right-hand side of engine module
- Various cold-weather packages
- UNDERCARRIAGE
- Track pad width 1800 mm (5 ft 11 in)
- ADDITIONAL EQUIPMENT
- Additional optional equipment available on request.
Specs
Overview
Long Name:
6090 FS Hydraulic Shovel
Name:
6090 FS
Brand:
Caterpillar
Status:
Current
General
Engine Output - SAE J1995:
4500 HP / 3360 kW
Bucket Payload:
103 ton (US) / 93.6 t
Operating Weight:
1102.3 ton (US) / 1000 t
Note:
Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.
Hydraulic System with Pump Managing System
Total Volume of Hydraulic Oil - Approximately:
3450 gal (US) / 13000 l
Hydraulic Tank Capacity - Approximately:
2640 gal (US) / 10000 l
Maximum Pressure - Swing Pumps:
5080 psi / 350 bar
Maximum Pressure - Travel:
5220 psi / 360 bar
Main Pumps:
8 × variable flow axial piston pumps
Maximum Pressure - Attachment:
4350 psi / 300 bar
Maximum Oil Flow - Swing Pumps:
6 × 488 L/min (6 × 129 gal/min)
Maximum Oil Flow - Main Pumps:
8 × 936 L/min (8 × 247 gal/min)
Swing Pumps:
6 × reversible swash plate pumps
Hydraulic Oil Cooling
Features (2):
Extremely high cooling efficiency to ensure optimum oil temperature
Features (3):
Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Diameter - Fan:
4 × 1524 mm (4 × 60 in)
Features (1):
Fan speed is thermostatically controlled
Oil Flow of Cooling Pumps:
4 × 975 L/min (4 × 258 gal/min)
Features (4):
Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Operator's Cab
Internal Dimensions of Cab - Height:
7.05 ft / 2150 mm
Components (5):
All-round safety glass, armored windshield and sliding side window
Internal Dimensions of Amenity Cab - Width:
5.25 ft / 1600 mm
Components (2):
External sun shields at side windows
Internal Dimensions of Amenity Cab - Length:
5.25 ft / 1600 mm
Internal Dimensions of Cab - Width:
5.25 ft / 1600 mm
Components (10):
Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
Board Control System (BCS III):
Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Operator's Eye Level - Approximately:
28.87 ft / 8.8 m
Components (6):
FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
Components (7):
Fold-away auxiliary seat with safety belt
Components (4):
Windshield with parallel intermittent wiper/washer
Components (3):
Roller blinds at all windows
Components (8):
Joystick controls integrated in independently adjustable seat consoles
Internal Dimensions of Amenity Cab - Height:
7.05 ft / 2150 mm
Internal Dimensions of Cab - Length:
7.22 ft / 2200 mm
Components (9):
Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Components (1):
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Swing System
Swing Ring:
Triple race roller bearing with sealed internal gearing
Features (2):
Hydraulic braking of the swing motion by counteracting control
Swing Drive:
Six compact planetary transmissions with axial piston motors
Parking Brakes:
Wet multiple disc brake, spring-loaded/hydraulically released
Maximum Swing Speed:
3.9 r/min / 3.9 r/min
Features (1):
All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
Features (3):
Closed-loop swing circuit with torque control
Undercarriage
Travel Speed - Two Stages - 1st Stage - Maximum:
0.9 mile/h / 1.4 km/h
Components (3):
Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Bottom Rollers - Each Side:
7
Gradeability - Travel Drives - Maximum:
44%
Travel Speed - Two Stages - 2nd Stage - Maximum:
1.2 mile/h / 1.9 km/h
Parking Brake:
Wet multiple disc brake, spring applied/hydraulically released
Maximum Tractive Force:
974880 lb / 4338 kN
Components (6):
Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (5):
Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
Track Pads - Each Side:
48
Components (4):
Acoustic travel alarm
Components (2):
Fully hydraulic, self-adjusting track tensioning system with piston accumulator
Support Rollers - Each Side:
2 plus a skid plate in between
Travel Drives - Each Side:
1 planetary transmission with 2 two-stage axial piston motors
Components (1):
All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
Automatic Lubrication System
Type (1):
Grease filters (200 μm) between service station and container as well as directly behind grease pump
Capacity - Grease Container:
264 gal (US) / 1000 l
Type (2):
Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
Type (4):
Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Type (3):
System failures displayed by Board Control System
Operating Weights
Shovel - Operating Weight:
2204600 lb / 1000000 kg
Note:
Other track pads available on request
Shovel - Standard Track Pads:
6.56 ft / 2000 mm
Shovel - Ground pressure:
38.3 psi / 26.3 N/cm²
Electrical System - Diesel Drive
Alternators:
2 × 175A each
Components (2):
Emergency stop switches accessible from ground level, in engine module and in operator's cab
Components (1):
Battery isolation relays
Batteries in Series/Parallel Installation:
6 × 210 Ah – 12V each; 630 Ah – 24V in total
Working Spotlights:
12 × high brightness LED lights
System Voltage:
24V
Retractable Service Station
Installation:
Retractable service station installed underneath the engine module and easily accessible from ground
Attachment
Type (5):
Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (2):
Pressure-free lowering of boom and stick by means of a float valve
Type (1):
Inspection hole in boom and stick
Type (7):
Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
Type (3):
Special wear packages for highly abrasive materials on request
Type (6):
Boom and stick are stress-relieved after welding
Type (4):
Catwalks with rails at boom
Shovel attachment with unique TriPower kinematics ensuring the following main features::
– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
All buckets are equipped with a wear package consisting of::
– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
Engine
Net Power - SAE J1349:
4500 HP / 3360 kW
Gross Power - SAE J1995:
4500 HP / 3360 kW
Engine Model:
2 × Cummins QSK60
Bucket
Bucket Capacity - Face Shovel (heaped 2:1):
68 yd³ / 52 m³
Operating Specifications
Bucket Payload:
103 t / 93.6 t
Operating Weight - Face Shovel:
1102 t / 1000 t
Diesel Engines
Total Rated Net Power - ISO 3046/1:
3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Fuel Tank Capacity:
4330 gal (US) / 16400 l
Components (4):
Micro processed engine control
Stroke:
7.48 in / 190 mm
Aspiration:
Two-stage turbocharged; aftercooled and intercooled
Emissions:
Emits equivalent to U.S. EPA Tier 2
Number of Cylinders - Each Engine:
16
Components (1):
Pre-lube starting system
Maximum Altitude - Without Deration - Above Sea Level:
16000 ft / 4880 m
Components (8):
Additional high-capacity water separator
Bore:
6.25 in / 159 mm
Components (2):
Two-stage fuel filter includes water separator
Displacement:
3674 in³ / 60.2 l
Components (3):
Heavy-duty air filters with automatic dust evacuation
Components (6):
Eliminator with centrifuge for engine oil filtration
Make/Model:
2 × QSK60 two-stage
Components (7):
Engine-oil-change interval of 1,000 hours
Total Rated Net Power - SAE J1995:
3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Total Rated Net Power - SAE J1349:
3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Components (5):
Hydraulically driven radiator fan with electronically controlled fan speed
Operator's Cab
Components (12):
Sliding emergency ladder (kick-down type) with ladder cage
Retractable Service Station
Equipped With (1):
Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
Hydraulic System with Pump Managing System
Features (1):
Pressure cut-off for main pumps
Pump Managing System contains::
– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
Features (2):
Cooling of pump transmission gear oil
Filters:
– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
Retractable Service Station
Equipped With (2):
Cat jump-start socket
Operator's Cab
Components (11):
Under roof mounted heating, ventilating and air conditioning system
Retractable Service Station
Equipped With (3):
Indicator lights for fuel tanks left/right full and grease container full